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Products Textile Division PVC Tarpaulin Machine

PVC Tarpaulin Machine

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PVC Tarpaulin

Data
  • An industrial composite fabric made by coating high-tenacity polyester base cloth with PVC resin.
  • Polyester provides tensile and tear strength and dimensional stability. PVC provides waterproofing, abrasion and weather resistance, and heat weldability.
PVC tarpaulin coating production line

Key Performance

  • Waterproof, durable, weather resistant and weldable.

Optional Functions

  • Flame retardancy, UV protection, anti-mildew and anti-static functions.

Applications

  • Truck covers, tents, membranes, storage covers and industrial curtains.

Knife Coating Systems

Vertical knife coater
Knife coater detail

Vertical Knife Coater

  • The blade gap meters PVC paste across the vertical web. Gap, angle, tension, viscosity and speed control uniformity.
  • The chamber heats PVC for gelation and fusion.

Floating & J-Knife Coater

01 Precise Gap Control

  • Meters the required coating thickness and weight.

02 J-Knife Jumping

  • Lifts the knife independently of precise gap control.

03 Digital Indicator

  • Displays the setting for checking and repeat work.

04 Rotating Assembly

  • Rotates for access during equipment changes.

05 Resin Traverse & EPC

  • Traverses the resin supply and controls lateral web position.

06 Bed Equipment

  • Attachment for BED ON KNIFE operation, configured for the coating method.

Gravure Coating

Gravure coating system

Embossing & Finishing

Embossing system
Embossing roll

Principle

  • An engraved roll presses a pattern into heated material passing between two rolls.

Rolls & Heating

  • Engraved metal roll with a rubber or metal pressure roll. Heating: thermal oil, steam or electricity.

Applications & Effects

  • PVC tarpaulin, synthetic leather, wallpaper and films. Forms texture and adjusts gloss.

Embossing & Cooling

  • Emboss softened PVC, then cool to retain the pattern. Control heat, pressure and speed.

Entrance Side

Entrance side equipment
Entrance side equipment detail

01 Unwinder

  • Unwinds the roll. Resistance control limits tension changes as diameter decreases.

02 Feed Unit

  • Matches downstream speed and tension to reduce slack and excessive stretch.

03 Accumulator

  • Stores fabric during roll changes or splicing. Continuous running time depends on capacity.

04 Drying Cylinder

  • Heated cylinders raise fabric temperature and can reduce moisture. Control temperature and contact time.

05 Vertical Knife Coater

  • Meters PVC paste on the vertical web. Gap, angle, viscosity and speed affect coating weight.

06 Vertical Chamber

  • Heats for drying, gelation and fusion. Adjust temperature, airflow and residence time.

Exit Side

Exit side equipment
Exit side equipment detail

01 Chamber

  • Heats for drying, gelation and fusion. Control temperature, airflow and line speed.

02 Embossing Roll

  • Engraved and pressure rolls texture softened PVC. Control heat, pressure and speed.

03 Cooling Roll

  • Removes heat after embossing to retain the pattern and stabilize the web. Match cooling and speed.

04 Accumulator

  • Buffers speed differences between production and winding within storage and travel limits.

05 Inspection Table

  • Checks streaks, pinholes, contamination and embossing defects. Set lighting and inspection speed.

06 Rewinder

  • Adjusts speed and tension as roll diameter grows. Check wrinkles and winding alignment.

Heating Chamber

Heating chamber
  • Multiple zones control the heating profile. Recirculating air and upper/lower nozzles deliver heat to the moving web.
Heating chamber gas heating and air circulation

Gas Heating & Circulation

  • The burner heats air. Fans circulate it through the nozzles and chamber.

Airflow & Maintenance

  • Upper/lower dampers regulate airflow. Accessible fans and removable nozzles aid servicing.

Insulation & Line Control

  • Insulation limits heat loss. Individual tension control and a central panel manage operation.

Preliminary Specifications

PVC Tarpaulin Coating Line - Preliminary Specifications
Item Specification
Working width 5,400 mm
Roller width 5,600 mm
Machine speed Max. 60 m/min
Chamber temperature 180°C / Max. 220°C
First-stage drying section 8 zones / 24,800 mm
Heating system Gas heating / Air circulation
  • Final settings depend on resin, fabric and production conditions.